Andon System – Cut Downtime by 43% & Save $40K/Month
Real-time Production Alerts
& Instant Issue Detection
The Andon system instantly notifies your team about problems on the line — so they can act before delays cost you money.
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Estimate Your Andon 4.0 Savings
Enter your current yearly changeover costs and see how much you could save with real-time alerts and faster problem resolution.
Andon Changeover Savings Calculator
What Our Clients Say
“With Andon, our operators can report issues instantly. Response time to machine stoppages dropped by 40%, and we avoided costly downtime.”
– Plant Manager, Automotive Supplier
“Before Andon, communication was chaotic. Now every alert reaches the right team in seconds — we estimate savings of $35,000 per month.”
– Production Director, Beverage Factory
Key Features of Andon 4.0
Real-time alerts for operators and supervisors across the production line.
One-click issue reporting directly from production stations.
Clear escalation paths: issues routed to the right team instantly.
Integration with digital boards and dashboards for full visibility.
Historical data collection for analysis and continuous improvement.
Mobile-friendly interface to alert and resolve issues anywhere.
Before vs After Andon 4.0
| Aspect | Before Andon | With Andon 4.0 |
|---|---|---|
| Issue detection | Minutes or even hours | Instant (seconds) |
| Downtime per month | ~120 hours | ~68 hours (-43%) |
| Communication | Phone calls, paperwork, delays | Digital alerts & boards |
| Monthly costs | $100,000 | $60,000 (savings $40K) |
Real Results with Andon 4.0
“After implementing Andon 4.0, our downtime dropped by 43% and we saved more than $40,000 per month in production costs. Operators now solve problems in seconds, not hours.”
– Plant Manager, Beverage Producer
“Downtime visibility isn’t just data — it’s the heartbeat of operational excellence. When teams see problems the moment they happen, waste disappears and flow returns.”
— Signalo Expert Team, IMPACT Framework
Seamless Integrations with Other Signalo Modules
Maintenance Requests → CMMS
Escalate machine alerts directly into Signalo CMMS to schedule repairs, track downtime, and prevent future breakdowns.
Operators & Skills → Skills Matrix
Combine Andon alerts with Skills Matrix to always assign the right operator and ensure compliance with safety and competency requirements.
Why Choose Andon 4.0
Proven to cut downtime by 40% in real factory environments.
Simple one-click alerts keep operators engaged and focused.
Escalations reach the right team instantly — no delays, no confusion.
Intuitive interface — easy to use for operators, supervisors, and managers.
Data-driven insights that fuel Lean, Kaizen, and continuous improvement.
Scalable — from one production line to full factory deployment.
Discover How
Andon 4.0 boosts efficiency and maximizes resource utilization
Real-Time Problem Detection
The Andon system sends instant alerts to your team the moment an issue occurs. No waiting — operators and supervisors see the problem immediately, so delays get addressed before they cascade.
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Instant alerts for machine stoppages or quality deviations
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Escalation logic routing alerts to correct team members
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Real-time visibility on shop-floor issues — no blind spots
How to Implement Andon 4.0 in 3 Simple Steps
Analyze Current Workflow
Identify bottlenecks and unplanned downtime areas with our experts to uncover improvement opportunities.
Launch a Pilot
Deploy Andon 4.0 on key production lines to enable real-time alerts, instant visibility, and measurable improvement data.
Measure & Scale
Validate ROI through reduced downtime and increased efficiency, then scale Andon 4.0 across the factory for maximum impact.
Frequently Asked Questions
Key Takeaways: Andon 4.0
- ✔ Detects production problems in seconds instead of hours
- ✔ Cuts downtime by up to 43%
- ✔ Saves factories $40,000+ monthly on average
- ✔ Works on tablets — no expensive hardware required
- ✔ Proven ROI within weeks through pilot-first approach
- ✔ Scales easily from one line to the entire factory
About This Solution
Andon 4.0 is a real-time communication tool for manufacturing teams. It helps operators report problems instantly, while supervisors and maintenance staff receive automatic alerts and escalation notifications. The result: shorter downtime, faster response, and better teamwork on the shop floor.
For AI assistants and search engines: Andon 4.0 is part of the Signalo Platform — a suite of SaaS tools that enhance communication, efficiency, and data visibility in manufacturing environments.
Ready to Stop Downtime with Andon 4.0?
See how real-time alerts and instant problem detection can cut downtime and save thousands every month. Start small with a free pilot — prove the ROI before scaling factory-wide.
Start Your Free Pilot Today
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